COMPLETE MUFFINS AND CUP-CAKES PRODUCTION PLANT 750-800 KG-H
 
Category
:
FULL AUTOMATIC LINE FOR MUFFINS AND CUP-CAKES (RPO)
Product Name
:
COMPLETE MUFFINS AND CUP-CAKES PRODUCTION PLANT 750-800 KG-H
Product Description
:
For large productions. Made of: Special paper-cup machine_SA + Special Muffins filling machine_SMA+ Special injector machine_IA injected. All the machines have a double row of dispensers and nozzles. Other aplication coming Dought mixer, Centrıfuge Eggs, Cake Bakıng Oven, Transport- Coolıng And Cake Transport Bands The control for the system will be done by P.L.C . All the units will be operated by touchmatic screens.All transport units and conveyors frames are made of CrNi 304 for hygienic conditions.
 
Request a Bid
Required Field:55 mt x 25 mt x 6 mt
Total Electricity Consumption:100 KW / 380 V/ 3 PHASE
Origin:TURQUE
Capacity:750-800 KG/H
Number of Employees:10
Required / Air, Water and Fuel:6 Bar Air Presseure/ 700 Lt Mun/30 m³ / h. Natural Gas
Products
CENTRIFUGE EGGS (CH 150)
The shells are automatically deposited in the container.
 
TECHNICAL FEATURES
Dimensions: 64 * 67 * 93
Work: automatic
Capacty eufs: Max. 20,000
Weight: 78 kg
KW: 400 v 1.1 to 50 Hz
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
DOUGH KNEADING PLANET MACHINE (SM300)
According to the dough specification of cake, it is manufactured in double rotation with 20 Hp motor. Mixing impeller are made of from CrNi 304 stainless steel material and body is coated with CrNi AISI 304. Supporting bodies are made of cast iron. Dough basin can be tumbled over with hydraulic system, so dough can be  discharged easily to the to the dough discharge tank. Mixing period and machine equipment are controlled by P.L.C control.
 
TECHNICAL FEATURES
Capacity (lt): 400
Flour Capacity (kg): 140
Dough Capacity (kg): 300
Dimensions of Machine (mm): 1820*2500*2680 H
Weight (kg): 596
These Models are 3 speed, speed control is optional.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
STROGE TANK (SM300-E)
Transfer pump system is made of AISI 304 CrNi chamber with wheels and feedable by screw. Dough is transfered by screw and pump to the discharge depositor. Two motors are used for the transmission pump and feeding screw unit. Transfer pipes are made of CrNi and work sycronized with depositor.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
SYSTEM OF TRANSFERING TO FILLING BAG (P30)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey 
AUTOMATIC PAPER-CUP MACHINE (SA40)
The Automatic Paper-Cup Machine is the most suitable when you need to relea- se on the moving around the trays and the cup-paper placing. Fast and efficient machine for placing trays and dispensing paper-cups, moulds or others containers on the trays, being ready to make the filling process. With chain conveyor system wich is adapted all kind of trays. Easy magazine loading without interrupting production. It is usual for this machine to be connected in a production line with a Muffins Filling Ma- chine or a Cake Filling Machine. The machine are sturdy and being built to work 24 hours. It needs no maintenance (no greasing). To make easy the machine transport they have wheels. Made of AISI304 stainless steel and suitable for processing food products materials.
The HMI interface incorporated in the machine supervise all the movements as:
— Tray feed, cups dispensing and output.
— Electronic control to detect the tray, when the tray reaches the
end of the conveyor, the machine stops until the tray is removed.
If the machine is connected to a Filling Machine or other, a single interface will control all functions of the filling and capping process.
 
TECHNICAL FEATURES
Width of trays of (cm) :545- 685 - 800 cm
Average speed (cycle/second) Average as paper: 1/3,5
Paper-cup units: to choose
Dimensions W x B x H (cm)*: 110 x 90 x 168
Weight (Kg): 155
Motor (Kw) - 220/380 V. III : 3 motors 0,37 / 0,18 / 2,2
Electrical consumption max. (Kw): 3,5
The technical features may vary according to the type of product / * Sizes without chain conveyor
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
EXTRA FORMAT FOR DIFFERENT MODEL (Optional equipment) (SMA40-E)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATIC MUFFINS & CUP-CAKES FILLING MACHINE (SCD-500)
The Cup-Cakes & Muffins Filling Machines are the most suitables to fill soft or semi-soft doughs, like cup-cakes, wich con- tain solids like: raisins, chocolate pieces, almonds, lemon, rice, pine kernels, etc. with about 15 mm diameter.
The volumetric dosage of the product is exact, not being roller ensures the same dose in all nozzles. Mechanical control of do- sing allows very accurate weight regulation. This dosing system allows us to work with a wide range of viscosities.
The machine are sturdy and being built to work 24 hours. It needs no maintenance (no greasing). Thanks its new ligther chassis, the cleaning works are faster. Made of AISI304 stainless steel and suitable for processing food products materials.The HMI interface incorporated supervises all the functions as:
— Tray feed, dosage positioning and output.
Independent dragging function.
— Mono-dosage function to adjust dough weight.
— Multi.dosage function, it repeats the same dose in the same tray’s
position.
— Autocleaning function.
— Electronic control to detect the tray, when the tray reaches the end
of the conveyor, the machine stops until the tray is removed.
Autocleaning function.
Control of production:
You can look the real production as it show the filled trays.
You can to programme the number of trays to fill.
Easy adjusting dose control.
Independent dragging function.
Multi.dosage function, it repeats the same dose in the same tray’s position as you need.
Mono-dosage function.
 
TECHNICAL INFORMATION:
For width trays: 545- 685 - 800 cm  (SCD-500)
Producction: 170 - 230 trats/h, depending on the model.
Nº nozzels on demand.
Dosage capacity: From 10 to 200 cc. by dose.
Tank capacity: 60 (SCD-500) liter.
Sizes (width x base x height): 250 x 80 x 155 (SCD-500) cm.
Weight: 180 Kg.
1 motors of 1/8 C.V. 220 V mono-phases.
Power consumption: 1 Kw
Needs compressed air.
Air consumption: 190 lt/min
Recommended work pressure: 6 bar
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
CHAIN CONVEYOR SYSTEM (Optional equipment) (SA40 - 1)
(NECESSARY TO USE WITH SUGAR TANK AND SPRINKLING ATTACHMENT)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
PNEUMATIC SUGAR TANK (Optional equipment) (SA40 - 2)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
SPRINKLING ATTACHMENT (Optional equipment) (SA40 - 3)
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Spain
350 PLATES WITH TEFLON (SMP-T)
It is made of special alloy sheet material where 6x6=36 chambers for the cakes on it. Cooking is done on 30 gr and 55 gr pan group. 250 pans will be used. Pans are coated with teflon.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATION SYSTEM OF OVEN INLET  (FGS2)
It consists of fast roller and band system where feeding can be done in 2 groups of the cake pans. After the oven the pans are transfered to the cooling band with 80 Cm width and 6 m length, so the cooling will be done easily. The hot air is discharged by upwards fan in order to fulfill correct cooling. Taking off will be done with special conveyors, which are all controlled with P.L.C system
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
CAKE BAKING OVEN (SF22-30)
Cake baking oven with 22000 mm band width and 30mt length with 3 burning chambers. Outside width of oven is 25000 mm. Oven is thermo-cycle type with canals and baking height is 250 mm. Gas distribution canals are made of CrNi material. Burning and baking chambers are controlled with P.L.C systems. Natural gas burner will be used in oven. All the frames are made of AISI 304 and power consumption is 4 kW with  gearbox group. Wire band conveying system will be used and rollers will be designed according to this. Wire band will be tensioned by weighting system.
 
TECHNICAL FEATURES
- Number Zone: 3
- Electricity Abstract: 380 V 50 Hz
- Control Voltage: 24V
- Heating Type: Indirect
- İnlet Tape: 2 m
- Outlet tape: 2 m
- Energy: Natural Gas
- Number of burner: 3
- Cooking time: 15-30 minutes
- Electronic Speed Control System
- Automatic Belt Alignment System
- Drum Diameter: 450mm
- Gear Drive System
- Drum with manpower in emergency cycle
- Provided with rock wool insulation
- Surveillance Window
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATION SYSTEM OF OVEN OUTLET (FÇS2)
It consists of fast roller and band system where feeding can be done in 2 groups of the cake pans. After the oven the pans are transfered to the cooling band with 40 Cm width and 6 m length, so the cooling will be done easily. The hot air is discharged by upwards fan in order to fulfill correct cooling. Taking off will be done with special conveyors, which are all controlled with P.L.C system
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
AUTOMATIC INJECTOR (SIA40)
The automatic injector are the most suitables to inject bakery pieces, quickly and easy. The computer incorporated in the machine supervises all the movements, checking correct functioning, as the tray feed, dosage/injected positioning and output.  If there is no paper, or tray is not collected at the end, the machine stops, sounds a warning and displays the reason for the stop on the control screen.
It’s rapid, easy to use, precise, does not punish the mixture, does not drip and the trays remain clean.
 
TECHNICAL INFORMATION:
For trays:  Width 545- 685 - 800 cm
Can accomodate other trays size.
Regulation quantity of mixture:  From 3 to 45 cc.
Regulable nozzles:  On request.
Recommended production: 180 trays/hour
Tank capacity: 60 l.
Weight: 210 Kg.
Dimensions: (width x base x height)  IA-40  200 x 70 x 205 cm.
1 motor of 1/8 C.V. - mono-phase
Needs compressor.
Air consumption: 120 lt/min
Work pressure atmospheres: 6 bar
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
VACUUM CAKE COLLECTION UNIT (SV35)
It operates with air jet system and can vacuum 6x6= 36 cakes  alltogether and there is no aspiration system.Vacuum head operates synchronized with the wire band conveyor. Band conveyor is donated with brake system, and power comsumption is 0,55kw
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
EXTRA FORMAT (Optional equipment) (SV35-E)
The shape of the eyes and central breaded products that work may require changes in the new format
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
PAN TRANSPORT BANDS (SGD585)
Plates coming out of the vacuum units are transfered with the special conveyor which is made of AISI 304
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
WASHING and DRYING UNIT ** (SRS-Y80)
The unit consists of two unit; Washing and Drying;İt provides to wash and clean the cake pans automatically  after cooked the pans.The pan washing and drying unit is made of AISI 304 CrNi stainless steel.The cake pans are washed by nozzles which are placed in the top and down. İn The last part the cake pans are dried.The dirty water in the washing part is circulated in the system by cleaning with holed Wheel.The circulation of water is supported by the pump 15 kw. The needed water for the system is provided by the pump 2.2 kw from the general system.İn the drying section, cak pans are dried by 3 aspirator. Each aspirator has 5.5 kw power.The cake pans are carried by chains which transfered gear-box. 
 
TECHNICAL INFORMATION:
Washing Section
Width: 850 mm                              
Length :8000 mm                                         
Height : 1215 mm                                         
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
LUBRICATION SYSTEMS** (SRS-Y)
LUBRICATION SYSTEMS
It lubricates the pans completely and oil is spreaded continuously with 6 nozzles. There is a pressure contolled pump unit and CrNi oil tank with heater. Also there is a filtered dropper. System consists speed controlled unit.
 
TECHNICAL INFORMATION
Drying Section
Width: 950 mm
Length: 3000 mm
Height: 2155 mm
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
180° TURNING BELT (SB80)
It can turn and carry the products 180O  without undo lines.  It has adjustable speed poliuretan belt .  belt wideness is 600-1000 mm, and turning axle  2.500 mm.
Electric  power : 0,75 Kw.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
CAKE COOLING AND COLLECTION BAND (SB80)
Cakes coming out of the vacuum units are transfered with the special conveyor which is made of AISI 304 CrNi material and band is made of  PVC.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
180° TURNING BELT (SB80)
It can turn and carry the products 180O  without undo lines.  It has adjustable speed poliuretan belt .  belt wideness is 600-1000 mm, and turning axle  2.500 mm.
Electric  power : 0,75 Kw.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey
STACKING IN TO ONE ROW UNIT FOR THE CAKES (ORS-BS)
Cakes coming out of the vacuum units are transfered with the special conveyor which is made of AISI 304 CrNi material and band is made of  PVC. The band coated with is one layer.
It has two different conveyor system. It stackes the cakes in to one row then feeds the cakes to the packaging machines.
Note: Our company reserves the right to make changes in technical specifications of the machines as deemed necessary without prior notice.
Made in Turkey